The Evolution of Railway Tracks: Ballasted vs. Ballastless
Ballastless track system IVES. Source: Rhomberg Sersa Rail Group

The Evolution of Railway Tracks: Ballasted vs. Ballastless

Railways have played a very important role in the technological and economic development for over a century. They are the arteries that bring together regions, cities, and nations, facilitating the movement of people and goods. However, the tracks themselves have seen a remarkable evolution over the years. The ongoing debate between ballasted and ballastless tracks is not just a choice between two materials; it represents the progress and transformation of rail infrastructure towards with highly developing and fast-changing world.

A Legacy of Experience: Ballasted Track

Ballasted Track: A System Rooted in History

Ballasted track, the older of the two systems, has a rich history that spans over 150 years. This extensive experience has led to a deep understanding of its behavior and continuous development. Ballasted tracks have been instrumental in the world of railways and have been used across Europe with resounding success. They've been adapted to accommodate high-speed rail, and their longevity and adaptability remain evident.

Balancing Tradition and Innovation

Ballasted tracks continue to be an integral part of railway networks, especially on routes with moderate loading and maintenance interval-extending measures. Their competitiveness with ballastless tracks is still evident. The legacy of ballasted tracks is a testament to the railway industry's ability to balance tradition and innovation.

Engineered for Excellence: Ballastless Track

Ballastless Track: The Pinnacle of Railway Engineering

Ballastless track systems are a marvel of engineering, designed with precision and engineered for high performance and minimal maintenance. These systems represent a leap forward in railway track technology. Ballastless tracks, though relatively newer, have a proven track record, but it's important to note that the entire lifetime experience of modern ballastless track systems, spanning over 60 years, is still being compiled.

Construction of ballastless track for Malmö Citytunnel. Source: Rhomberg Sersa Rail Group

The Promise of Efficiency and Cost Savings

Ballastless tracks excel in reducing maintenance costs, particularly on lines that would otherwise be maintenance-intensive. They often exhibit lower life-cycle costs compared to ballasted tracks. While they may come with higher initial costs, their efficiency and long-term benefits make them a compelling choice, especially in environments with suboptimal subsoil conditions.

Making the Right Choice

Choosing the Ideal Track System

The decision for ballasted or ballastless tracks is not a straightforward one. It involves careful evaluation, considering factors such as maintenance requirements, durability, initial and life-cycle costs, and environmental considerations. The choice should be informed by the unique requirements of the specific railway project.

New High-Speed Line Wendlingen-Ulm. Source: Deutsche Bahn, Rhomberg Sersa Rail Group

The Role of Life-Cycle Costs (LCC)

One critical aspect in the decision-making process is life-cycle costs (LCC). LCC calculations are essential in evaluating investments at different stages of an asset's life. The goal is to find the solution that offers the most advantageous cost over the asset's lifetime.

The first five years are considered a construction phase, and the investment cost of slab track is notably higher compared to ballasted track. After the line commences operation, the cost trajectory of slab track remains nearly horizontal, whereas that of ballasted track increases due to maintenance work. Around the 30th year of operation, ballasted track necessitates track renewal, while slab track continues its operation with minimal preventive maintenance. Beyond this point, slab track becomes the more economical option. By the end of 60 years of operation, slab track compensates for its initial investment cost and proves to be the more economical solution.

Life Cycle Cost of Slab Track vs Ballasted Track. Source: Rudolf & Dirk, 2007 in Michas 2012

In many analysis it is shown, that common maintenance practices such as rail grinding and rail replacement occur at equal time intervals for both systems. However, the rigid structure of slab track results in lower dynamic loads on system components, leading to slower deterioration compared to ballasted track.

While these insights are supported by existing literature, it's worth noting that there is no clear interpretation about the life of slab track components since there have been no instances of slab track applications for more than 60 years.

Sustainability and Green Energy

Railways in the Green Era: A great example from the Nordics

Going forward towards a greener and more sustainable future, the railway industry is no exception. It is obvious that electrified railways play a crucial role in shaping environmentally friendly transportation. An exemplary project in this context is the Fehmarnbelt Tunnel, connecting Denmark and Germany, which goes beyond being just a tunnel.

Electric trains that will in future traverse through this tunnel, will run on green energy supplied directly from a proposed transformer station. This station, located near the tunnel portal at Rødbyhavn, is essential for ensuring the tunnel's uninterrupted operation, providing power for electric train operations, the motorway within the tunnel, ventilation, and lighting.

The construction of the transformer station near the Fehmarnbelt Tunnel portal is a high-value contract, attracting interest from both Denmark and beyond. The station's scale and capacity make it a significant project, serving as the power hub for train operations and electrical installations within the tunnel. Moreover, it is designed with an eye on the future, including provisions for a large-scale charging station for electric vehicles near the tunnel.

TEN-T Network. Source: European Commission

A Green Transport Corridor

The Fehmarnbelt Tunnel is aspired to become a fully electrified, green transport corridor for both passenger and freight trains. This project is a substantial contribution to the ongoing green transition in the transport sector, emphasizing sustainability and the use of renewable energy sources.

Securing Power Supply

To ensure a constant power supply for the Fehmarnbelt Tunnel, transformer stations are planned on both the Danish and German sides. The Danish station is particularly vital for maintaining the tunnel's operations, while the German station serves as a redundant power supply in case of disturbances in the Danish network.

Conclusion

The evolution of railway tracks, from traditional ballasted systems to modern and efficient slab track solutions, is a railway industry's commitment to a greener, more sustainable future. The choice between these two track systems is not merely a matter of materials; it's a reflection of a century-long journey towards greater efficiency, cost-effectiveness, and environmental consciousness.

In considerations of railways, as the mechanism linking people and regions, the choice of track system goes beyond steel and concrete. It is a choice that impacts connectivity, efficiency, and the environment. As the world of transportation evolves, so do the tracks that support it, and this evolution is firmly on the track to a greener future.

Rod Pomroy

Managing Director at STRAILastic Australia Pty Ltd

9mo

You need to also consider the.embedded carbon in concrete vs the quarried stone in ballasted track.

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