How can you optimize a cellular manufacturing system?

2 Balance the workload

The second step to optimize a cellular manufacturing system is to balance the workload among the cells and within each cell. You want to avoid bottlenecks, idle time, and overproduction that can affect the performance and quality of the system. You can use tools like value stream mapping, takt time, and line balancing to analyze the current state of the system and identify the sources of waste and variation. Then, you can adjust the layout, equipment, and staffing of the cells to match the demand and capacity.

4 Empower the workers

The fourth step to optimize a cellular manufacturing system is to empower the workers who operate and maintain the cells. You want to involve them in the design, improvement, and problem-solving of the system. You also want to train them in multiple skills and cross-functional roles, so that they can handle different products or tasks and switch between cells as needed. You can also motivate them with incentives, recognition, and feedback. By empowering the workers, you can boost their morale, creativity, and satisfaction.

5 Integrate the technology

The fifth step to optimize a cellular manufacturing system is to integrate the technology that can support and enhance the cells. You can use tools like automation, robotics, sensors, and software to automate, monitor, and optimize the processes and operations of the cells. You can also use tools like internet of things, artificial intelligence, and cloud computing to connect, analyze, and communicate the data and information of the cells. By integrating the technology, you can reduce errors, improve accuracy, and increase agility.

6 Review and improve

The sixth step to optimize a cellular manufacturing system is to review and improve the system continuously. You want to measure and evaluate the performance and quality of the system using key performance indicators, metrics, and audits. You also want to identify and implement the opportunities for improvement using tools like PDCA, DMAIC, and A3. You can also benchmark and learn from the best practices and innovations of other organizations. By reviewing and improving the system, you can ensure its sustainability and competitiveness.

7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?