Best Condition Monitoring Software in the USA
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Compare the Top Condition Monitoring Software in the USA as of December 2024
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What is Condition Monitoring Software in the USA?
Condition monitoring software, also known as machine monitoring software, tracks the real-time health of machinery, detecting early signs of wear or failure. By continuously analyzing data like temperature, vibration, and pressure, it helps identify potential issues before they impact operations. This software enables maintenance teams to schedule repairs proactively, reducing unexpected downtime and extending equipment life. Many platforms feature alert systems and predictive analytics, turning complex data into actionable insights. Condition monitoring is especially valuable in industries like manufacturing and energy, where equipment reliability directly affects productivity and safety. Compare and read user reviews of the best Condition Monitoring software in the USA currently available using the table below. This list is updated regularly.
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1
LLumin
LLumin, Inc.
LLumin's CMMS is comprehensive software that efficiently manages your assets, facilities, and maintenance operations. With LLumin's CMMS , you will streamline maintenance workflows, reduce downtime & increase productivity while saving time and money. Key functionality includes asset management, work order management, preventive maintenance, inventory management, reporting & analytics. These features are designed to streamline maintenance operations & maximize the lifespan of your assets. You will reduce maintenance costs, improve asset performance, and increase uptime. With features such as work order management, preventive maintenance, safety-related maintenance tracking, workflows & real-time alerts, LLumin will ensure your equipment and facilities are maintained to regulatory standards and safety protocols, promoting a safe, efficient working environment. Furthermore, you will be empowered to make informed decisions, optimize resource allocations, and improve overall efficiency.Starting Price: $45 per month / user -
2
eMaint CMMS
eMaint CMMS - A Fluke Solution
eMaint is an award-winning, cloud-based Computerized Maintenance Management System (CMMS) software designed to improve how organizations manage their maintenance reliability operations, resources, equipment, and compliance. Suitable for any size organization or enterprise, eMaint saves companies valuable time and money by integrating the tools they need in one powerful platform. It covers work order management, maintenance scheduling, reports and dashboards, predictive maintenance, preventive maintenance, mobile maintenance, inventory management, and asset management.Starting Price: $69.00/month/user -
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SafetyCulture
SafetyCulture
SafetyCulture (formerly iAuditor) is used to conduct over 2 million inspections per month across all industries for safety, quality control, and operations. It is used by over 25,000 businesses worldwide to complete more than 600M checks per year to improve safety and quality in their workplaces. All of the inspection data is captured in real-time allowing you to instantly identify missed inspections and failed items and rapidly mitigate risks.Starting Price: $19.00/month/user -
4
UpKeep
UpKeep Maintenance Management
UpKeep is a mobile-first equipment and facilities maintenance software trusted by some of the world's biggest companies. With UpKeep, facility and asset management teams can get better data and enjoy seamless collaboration to improve productivity. It features tools for creating work orders on-the-go, keeping track of all current and upcoming work orders, monitoring the health of locations, assets, equipment, parts, and inventory, and more.Starting Price: Free -
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Fogwing Asset
Factana Computing
Fogwing Asset is the comprehensive software for Asset Performance Monitoring and Computerized Maintenance Management System powered by IoT and AI technologies. Asset provides everything you need to run your maintenance operations with real-time insights for higher operational efficiency and lower operational cost.Starting Price: $3 -
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IBM Maximo® Application Suite is a set of applications for asset monitoring, management, predictive maintenance and reliability planning. Get the most value from your enterprise assets with Maximo Application Suite. It’s a single, integrated cloud-based platform that uses AI, IoT and analytics to optimize performance, extend asset lifecycles and reduce operational downtime and costs. With market-leading technology from IBM Maximo, you’ll have access to configurable CMMS, EAM, APM and RCM applications, along with streamlined installation and administration, plus a better user experience with shared data and workflows. Manage and maintain high-value assets with AI and analytics to optimize performance, extend asset lifecycles and reduce downtime and costs. Streamline inspection processes with seamless, automated asset inspections driven by real-time data and artificial intelligence.
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7
FourJaw
FourJaw
Award-winning manufacturing analytics technology that enables factories to achieve manufacturing excellence. FourJaw machine monitoring software is specifically designed for manufacturers looking to do more with less and find new efficiencies in their production process without wasting time or money on new equipment. Get visibility of key production metrics, such as OEE or utilization to drive productivity improvements. Use accurate data to understand how well your machines are being utilized to make informed decisions to gain capacity. Gains in productivity & capacity enable you to manufacture more products with the same resources, helping to grow profitability. See how energy usage translates to costs and carbon footprint to motivate change. Track energy usage by machine, cell, production line or factory, in real-time and over time. FourJaw machine monitoring software enables manufacturers to unlock productivity by allowing them to drive continuous improvement.Starting Price: $41.06 per month -
8
Fiix
Rockwell Automation
Fiix is a computerized maintenance management system (CMMS) that empowers businesses across a vast range of industries to organize their maintenance departments and turn data into actionable insights. A cloud based software, Fiix helps companies organize, track, and schedule maintenance activities faster, better, and at a fraction of the cost of traditional maintenance systems. Fiix comes with fully customizable, interactive dashboards, the ability to import existing assets from CSV or Excel, features for creating, assigning, and managing unlimited work orders, a drag and drop calendar, parts and supplies tracking, mobile access, and so much more.Starting Price: $45.00/month/user -
9
Fracttal
Fracttal
Fracttal is the most powerful cloud-based and 100% mobile CMMS/EAM on the market. We make maintenance management in any type of organization or industry, innovative and unique, helping it in its digital transformation process extending the useful life of your assets and optimizing the productivity of your team. With Fracttal, monitor all aspects of maintenance management. Plan, assign, execute and report all tasks and KPIs directly to technicians or suppliers from one place. Manage your team, contractors, clients and even get all the HR information without changing the platform. No matter what device you use, Fracttal gives you the best experience. Trust a leading solution!Starting Price: $51.00/month/user -
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BlueTally
BlueTally
BlueTally is a free and simple asset management software, designed with configurability in mind, so whether you're a school wanting to track laptops or another organization managing assets - BlueTally helps protect your assets from theft and damage. With BlueTally, you won't have to search through old spreadsheets or reach out to people who you think may have seen something last. You get the full history of an asset, warranty information, maintenance records, and audits at your fingertips. You can view the entire checkout history of an asset, along with the condition and photo for both checkout and checkin. Invite as many team members as you want and see a detailed changelog showing who made changes and who checked out/in assets. Checkout assets to employees or locations, with a score and a photo to document the condition. You can also enable email confirmations to be sent to employees upon checkout or checkin.Starting Price: $ 29 per month -
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EZmaintain
EZmaintain
Configure Web base CMMS to your need using our user friendly interface. Add multiple asset, Location, Department & Users which can be accessible from desktop to mobile device. CMMS allows you to scale from single location to multiple location faster, which is backed by our robust Cloud infrastructure. IoT WIFI sensors for condition monitoring of Assets, sends alerts directly on your CMMS dashboard. Internet enabled Temperature & Vibration sensors can track Asset health conditions. The CMMS is offered as SaaS with low monthly cost depending on the usage and features required. Our CMMS can be integrated to other legacy ERP systems via API integration, being hosted in the cloud it is easy and fast to deploy with minimum effort.Starting Price: $20 per user per month -
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Share best practices for optimal deployment, management, and maintenance of equipment. Access a single repository for all information about your assets and equipment to enable effective asset management and customer service processes. Native application based on SAP Fiori, providing an enterprise application with a consumer grade user experience. Access a single repository for all information about your assets and equipment to enable effective asset management and customer service processes. Invite your business partners to the network through a free basic membership to share content and collaborate seamlessly with the active support of our enablement team. Single source of truth for data sheets, documentation and 3D work instructions. Accelerate and simplify user adoption by providing a unified, intuitive user experience based on SAP Fiori.Starting Price: $610 per month
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Fogwing IIoT Platform
Factana Computing
Fogwing is the next generation Industrial IoT platform engineered with features to build IoT Solutions for various industrial use cases; from industrial equipment monitoring, asset tracking, equipment condition monitoring to predictive maintenance. Users can build and deploy IoT based automation solutions without deep information technology expertise. The extended data analytics provides data driven analytical processes to predict operational risks and actions at lower TCO!Starting Price: $12 -
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Nikola Labs Vero
Nikola Labs
Improve machine uptime and increase corporate profitability without expensive CapEx programs or complicated engineering. Nikola Labs makes it easy to quickly scale Vero®, the affordable, end-to-end condition monitoring solution, across your enterprise so you can receive the facility and enterprise-level insights needed to make critical reliability decisions. With unprecedented labor shortages and a retiring skilled workforce, manufacturers are scrambling to maintain uptime and meet production deadlines. Nikola Labs gives you a competitive advantage by providing your workforce with the predictive insights needed to keep your factories optimized while driving the transformation from a reactive mindset to a proactive culture. And since our end-to-end solution includes everything from professional installation to expert analysis and prescriptive maintenance recommendations, your teams are free to plan and perform scheduled maintenance, not put out fires.Starting Price: $199 one-time payment -
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Skysens IoT Platform
Skysens
Skysens IoT platform is an application layer with middleware specialized for IoT applications. The platform can work with multiple IoT sources either IP-based or non-IP based such as LPWAN with multiple features such as user management, alarming, reporting, rule management, and many more. With Skysens middleware, the platform can work with existing legacy data sources such as SCADA will full functionality. It has different application modules for smart industry, smart cities, and smart businesses for easy use. Different pre-configured applications such as condition monitoring, indoor and outdoor location tracking, maintenance monitoring, and many more. Device ID-based cross rule function in order to create smart actions depending on the rules with help of bi-directional connectivity of LPWAN networks. API server for connectivity agnostic LPWAN-based application integration with REST APIs. Skysens Mobile app is ready for use on Android and iOS.Starting Price: Free -
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Datacake
Datacake
With the Datacake platform, you can realize your Industrial IoT use cases, such as condition monitoring, data logging, real-time dashboards, and data analytics. Connect LoRaWAN or NB-IoT devices and gateways to the platform. Use MQTT or other interfaces. Use the Datacake IoT platform and Ready-to-Use LoRaWAN sensors to detect water levels in flowing or standing water, containers or other vessels. Use modern online maps and display the positions of your IoT assets (e.g. sensors, machines, or other things) in real-time on Interactive Maps. View the routes traveled by these devices in a historical view directly on the map. Upload images and place sensors directly in the floor plan of the building, hall plans, or other diagrams. Show your customers the conditions on-site in a simple way. Send data to your devices on Datacake via webhook. Payload decoders for HTTP requests are also available here.Starting Price: €1 per device per month -
17
AssetWatch
AssetWatch
We serve hundreds of customers, preventing downtime daily and driving significant savings to the bottom line. Discover strategies to eliminate downtime in your industry, reducing financial losses and operational inefficiencies. We provide continuous monitoring across the important assets that lead to lost production and costly repair if they fail. Organizations lose production capacity each year due to unplanned downtime and its effects. Over 100 machine issues can be proactively monitored and fixed in their infancy. Machine issues can be identified weeks if not months ahead of failure. Our platform provides monitoring across a broad range of conditions and components, delivering a wholistic view of an asset’s health. Early detection enables proactive efforts to address issues in the least expensive way, eliminating unplanned downtime and reducing annual machine repair costs. We bring the best of humans and technology to help our customers know what steps need to be taken.Starting Price: $199 per month -
18
APM Health
GE Digital
APM Health, part of GE Digital's asset performance management suite, manages data across a variety of assets and systems, creating a comprehensive and validated data repository and unified view related to expected performance at the asset, plant, and enterprise levels. By solving the challenge of data disparity and latency associated with the management of industrial assets, APM Health provides a real-time view of asset health and condition status, delivers early warning of potential failures, and highlights elevated risk areas. The health manager leverages data collected to determine and report the current health of the asset in its operating context. It provides anomaly detection by calculating metrics and driving rule-based exceptions. Health manager supports both continuous surveillance of asset health via data monitoring as well as discrete or periodic surveillance via rounds and calibration management.Starting Price: Free -
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FactoryWiz
FactoryWiz
FactoryWiz Machine Monitoring is a comprehensive intranet solution designed to enhance manufacturing efficiency by providing real-time visibility into machine activities. It collects and timestamps data from assets such as CNC machines, robots, and assembly lines, presenting this information through interactive dashboards accessible on any web-enabled device. This system enables management to make informed decisions promptly and plan future actions based on historical data. Key features include FactoryWizTV, which displays live machine statuses like running, paused, idle, or alarmed, and supports various operation modes such as setup and maintenance. The platform offers customizable dashboards that can display metrics like machine uptime, Overall Equipment Effectiveness (OEE), active jobs, part counts, and idle reasons. Additionally, FactoryWiz provides predefined reports for productivity tracking, which can be customized using tools like Crystal Reports, Power BI, and more.Starting Price: $1,995 per machine -
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SmartCBM
Allied Reliability
SmartCBM is Allied Reliability's comprehensive condition-based maintenance solution designed to detect component defects that could lead to unplanned downtime or unnecessary expenditures. By integrating predictive maintenance technologies, process data, statistical process control, data analytics, and specific failure-mode-driven repair recommendations, SmartCBM helps design, implement, execute, and optimize your maintenance strategy, ensuring the uptime and reliability of your equipment. The platform supports various data collection methods, including manual route-based and sensor-based approaches, as well as inline and wireless periodic monitoring, allowing for a holistic and cost-effective solution tailored to each asset. Additionally, SmartCBM offers a suite of proprietary tools for monitoring and reporting on asset conditions, enabling the development of maintenance strategies that mitigate design-failure modes and maximize equipment reliability and availability.Starting Price: $5,000 per year -
21
MachineMetrics
MachineMetrics
MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment. In the age of Industry 4.0, every company must look for a competitive edge. Your machines are generating hundreds of data points every milli-second, all of which tell a story of what's happened in the past, what’s happening now and, and what’s going to happen next. MachineMetrics Industrial IoT Platform harnesses the power of your machine data so it can become your competitive advantage. -
22
MaintWiz
MaintWiz Technologies
MaintWiz is an industry 4.0 platform for Industrial Asset Management, Plant Maintenance, Operations, Condition Monitoring and Reliability. MaintWiz CMMS simplifies technology for the front-line staff and provides a window to the maintenance world for decision makers. MaintWiz leverages Cloud, Mobile, Internet of Things, Big data and Predictive analytics to provide a comprehensive solution that includes 1) Building the Digital Foundation including Asset Register, Process Assets, Knowledge base etc. 2) Connecting the Systems -> Integrating the Operational Technology (IoT / PLC / SCADA / DCS / MES) with Enterprise Technology (SAP / DWH) 3) Actionable Analytics that supports metrics based maintenance 4) Enabling Smart Workforce by providing information on-demand and enabling to complete transactions at point of work. Enables One Click Maintenance via Mobile App. MaintWiz provides a 360 degree view of Assets and supports breakdown, preventive and predictive maintenance. -
23
SeeMyMachines
QBurst
Deploy this industrial IoT platform at your shop floor, hospital, or any similar setting. Stay on top of asset tracking and maintenance management. Prevent unplanned disruptions in production with machine condition monitoring. Compare real-time and historical data to assess wear and tear and proactively address maintenance issues. Locate medical equipment; track movement of staff and patients. As a real-time location system, SeeMyMachines helps track movable resources improving operational efficiency in large hospitals. Remotely monitor turbines and solar panels across multiple energy farms. Paperless inspections and remote asset monitoring can help optimize maintenance and increase power plant efficiency. Locate anything, anyone in busy airports with a connected network of equipment, tools, and staff. Track assets, monitor temperature, locate staff, and more on a single platform. -
24
Crosser
Crosser Technologies
Analyze and act on your data in the Edge. Make Big Data small and relevant. Collect sensor data from all your assets. Connect any sensor, PLC, DCS, MES or Historian. Condition monitoring of remote assets. Industry 4.0 data collection & integration. Combine streaming and enterprise data in data flows. Use your favorite Cloud Provider or your own data center for storage of data. Bring, manage and deploy your own ML models with Crosser Edge MLOps functionality. The Crosser Edge Node is open to run any ML framework. Central resource library for your trained models in crosser cloud. Drag-and-drop for all other steps in the data pipeline. One operation to deploy ML models to any number of Edge Nodes. Self-Service Innovation powered by Crosser Flow Studio. Use a rich library of pre-built modules. Enables collaboration across teams and sites. No more dependencies on single team members. -
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Facilio
Facilio
Facilio provides a common data surface - a unified layer that brings together data from building systems, human factors, and external conditions, transforms it into 360* operational insights, and makes it actionable for operators, owners, and tenants. The biggest danger of the siloed approach in building operations is that it won’t actually deliver the insights owners and operators benefit the most from. That’s why Facilio centrally connects building automation systems vendor-agnostically, across locations, and fully harmonizes the slew of data into cohesive groups. So rather than locking enterprises into hardware-centric operations, Facilio gives them the freedom to apply data-led learnings across portfolios and improve performance in real-time. Why spend months trying to integrate site-level systems when you can connect 1000s of points across multiple buildings, equipment and vendor-systems sooner. -
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Zolnoi
Zolnoi
Accessible Industry 4.0 solution for yout manufacturing company. We enable manufacturers to improve efficiency and reliability of production assets using IoT for data acquisition, proprietary AI for predictive analytics, and end-to-end platform for actionable insights. Integrate data from multiple sources. Optimize maintenance with predictive AI. Improve machine life and efficiency. Our data-driven approach leads to continuous improvement through. Condition monitoring IoT sensors and gateways, cloud-based data integration platform, AI-powered predictive analytics algorithms, and prescriptive analytics and actionable insights. Achieve tangible benefits through our software, estimated based on customer interactions and technology R&D. -
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Exosite Murano
Exosite
Investing in a dedicated team to develop and maintain a connected solution from scratch can take multiple years and millions of dollars. Instead, Exosite’s off-the-shelf solutions for condition monitoring, smart home, and OEM-connected products can be deployed on Murano immediately, so you can start creating value right away. Exosite's Murano platform and off-the-shelf solutions are generally provided as multi-tenant hosted infrastructure that is maintained and supported by the Exosite Dev-Ops team. Single-tenant and on-premise hosting options are available for organizations that require software and data to be hosted in their own infrastructure. Gain the confidence to handle an increasing number of connected devices, users, analytical capabilities, and data storage and processing. Exosite’s Murano platform handles the challenges of scaling infrastructure, so you can focus on your business.Starting Price: $200 per month -
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ExoSense
Exosite
Everything you need to get mission-critical insight into your high-value assets. ExoSense® is a ready-to-deploy condition monitoring application that provides operational insight into industrial assets, systems, and equipment. A simple configuration environment lets you customize branding, themes, user hierarchies, roles, and more without writing a line of code. Deploy the application in under an hour, connect ready-made devices in a day, and have a solution in customers’ hands within a week. No huge up-front costs, lengthy development times, or in-house DevOps team required, so IoT is more feasible and cost-efficient. ExoSense is built on Murano, an IoT platform that offers the security, scalability, and business-system integrations required for enterprise IoT solutions. Leverage ExoSense to monitor equipment status and performance, manage user and asset groups, build tailored insights and dashboards, and customize alerts and notifications.Starting Price: $200 per month -
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AVEVA Insight
Aveva
With the rise of remote working, your teams must be empowered to make agile decisions and transform operations with quick access to actionable information. AVEVA Insight delivers actionable information and Artificial Intelligence capabilities to help your teams improve asset reliability and operational performance. With lower IT costs and fast to get started, uncover opportunities in a matter of minutes. It is the quickest and simplest way to increase your operational agility, resilience and sustainability. Access contextualized data from multiple sources in a single cloud environment to gain operational insights anywhere, any time. Empower the connected worker and break down silos with a single source of truth and customized alerts for better, faster decisions. Gain asset performance insights and respond to anomalies earlier with artificial intelligence and powerful analytics. -
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Eaton Brightlayer
Eaton
Reveal the possibilities embedded in your data and optimize your operations with a new perspective on achieving your digital transformation goals. No matter how you want to drive digital enablement, Brightlayer lets you access data, insights and digital solutions to best meet your business needs. It all starts with your assets and the data they can provide you. We're focused on helping you capitalize on the data and insights from those assets to drive operational value. Starting with the data produced by assets, Brightlayer gives you the tools to use that data to solve your power management challenges. The experience layer is your destination for access to digital solutions, data, APIs and services. It’s a space where customers, partners and developers will be able to collaborate and leverage our digital platform components to create and sell intelligent power management solutions.