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Beagle Bone Black cape and firmware for driving a large number of WS281x LED strips.

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Overview

LEDscape is a library and service for controlling individually addressable LEDs from a Beagle Bone Black or Beagle Bone Green using the onboard PRUs. It currently supports WS281x (WS2811, WS2812, WS2812b), WS2801 and initial support for DMX.

This version of LEDscape uses gpio pins so it can support up to 48 connected strings of practically unlimited length and can drive them with very little load on the main processor.

Background

LEDscape was originally written by Trammell Hudson (http://trmm.net/Category:LEDscape) for controlling WS2811-based LEDs. Since his original work, his version (https://github.com/osresearch/LEDscape) has been repurposed to drive a different type of LED panel (e.g. http://www.adafruit.com/products/420).

This version uses GPIO pins rather than PRU pins enable it to drive up to 48 LED strings independently (with up to 66 possible with some software changes). Various improvements have been made in the attempt to make an accessible and powerful LED driver based on the BBB.

Many thanks to Trammell for his excellent work in scaffolding the BBB and PRUs for driving LEDs.

Installation

It is necessary to have access to a shell onto the Beaglebone using serial, Ethernet, or USB connections.
Examples on how to do this can be found at BeagleBoard.org or at Adafruit's Learning Site.

Start with a compatible Linux image

To use LEDscape, you must use a version of the Linux kernel that supports the uio_pruss module. The Beaglebone.org Wheezy Linux images work well.

Checking existing Linux version

Check which Linux version you are currently running by entering...

cat /proc/version

If you see something with (Debian 4.x.x-xx) (where the x's are numbers), then you should be ok with the installed image.

Installing a compatible Linux version

If you have an incompatible version currently installed or just want to start with a clean install of to the most recent compatible version, you can follow the instructions here under "Update board with latest software"...

http://beagleboard.org/getting-started

Make sure you pick a "Wheezy" version of the Linux kernel since the "Jessie" versions do not yet work by default. This readme was tested against the "Debian 7.11 2015-06-15 4GB SD LXDE" image.

Installing the LEDscape software

Log into a compatible Linux version as root and enter the following commands at a command line...

git clone git://github.com/bigjosh/LEDscape
cd LEDscape
chmod  x install-software.sh
./install-software.sh
reboot

This will do the following....

  1. Clone the LEDscape repository to your local machine in a directory called "LEDscape" under whatever directory you started in.
  2. Make the install script executable.
  3. Build the LEDscape software from the sources. This takes a couple of minutes and you will see lots of scrolling.
  4. Copy the new flattened device tree files to your /boot directory. These files enable the PRU subsystem and disables the HDMI on the BeagleBone Black (BeagleBone Green does not have HDMI). Note that the old files are backed up with the extension preledscape_bk.
  5. Copy a default config file to /etc/ledscape-config.json if that file does not already exist.
  6. Install the uio_pruss kernel module to let LEDscape talk to the PRU subsystem.
  7. Reboots the machine.

Updating an existing install

You should be able to update an existing install with the above procedure without overwriting your configuration in /etc/ledscape-config.json.

Note that the install process will not preserve any modified pin mappings.

Testing the install

Once the machine has rebooted, log in as root, enter the following commands to switch into the LEDscape directory you created above and manually start the LEDscape server...

cd LEDscape
./run-ledscape

It should print some diagnostic messages and continue running until you press Control-C or logout or reboot.

By default, the server starts sending a demo pattern in the WS2812B format on the output pins. If you connect the DI of some strings to these pins, they should light up. Pins P8-8, P8-10, P8-12, P8-14, P8-16, and P8-18 are great for testing since they are located near a ground on pin P8-2, they are all right next to each other, and they should always have pixel data in the default configuration. ###Setting the server to run automatically as a service

If you want LEDscape to automatically start every time the machine is rebooted, you can install it as a service with the following command (run from a command line inside the LEDscape directory as root)...

sudo ./install-service.sh

Open Pixel Control Server

Configuration

By default LEDscape is configured for strings of 256 WS2811 pixels, accepting OPC data on port 7890. You can adjust this by editing run-ledscape and editing the parameters to opc-server

Data Format

The opc-server server accepts data on OPC channel 0. It expects the data for each LED strip concatenated together. This is done because LEDscape requires that data for all strips be present at once before flushing data data out to the LEDs.

opc-server supports both TCP and UDP data packets. The TCP port is specified with --tcp-port <port> and the UDP port with --udp-port <port>. Entering 0 for a port number will disable that server.

Note that if using the UDP server, opc-server will limit the number of pixels to 21835, or 454 pixels per port if using all 48 ports.

Output Modes

LEDscape is capable of outputting several types of signal. By default, a ws2811-compatible signal is generated. The output mode can be specified with the --mode <mode-id> parameter. A list of available modes and their descriptions can be obtained by running opc-server -h.

Frame Rates for WS2812 Leds

512 per channel ~= 060 fps
256 per channel ~= 120 fps
128 per channel ~= 240 fps
064 per channel ~= 400 fps

Pin Mappings

Each output mode of LEDscape is compatible with several different pin mappings. These pin-mappings are declared in pru/mappings as json files and each contain information about the mapping. They can be provided to LEDscape with the --mapping <mapping-id> parameter, where <mapping-id> is the filename of the json file without it's extension.

The mappings are designed for use with various different cape configurations to simplify the hardware designed. Additional mappings can be created by adding new json files to the pru/mappings directory and rebuilding.

A human-readable pinout for a mapping can be generated by running

node pru/pinmap.js --mapping <mapping-id>

Default pin mappings

By default, LEDscape is set up to drive 48 strings of WS2812B LEDs, with each string having up to 600 pixels. You can connect shorter strings with no problems except that the update rate will be slower. If you connect longer strings, only the first 600 pixels will update until you increase ledsPerStrip in the config file.

Here is the default mapping of channels (in green) to pins...

Here are the default pin assignments for the first 6 channels so you can get your bearings...

These are the pins you would connect the to each string's DI (Data In).

HDMI conflict

BeagleBone Green

The BeagleBone Green has no HDMI port, so all 48 channels are available on the mapped pins by default.

In fact, if you try to do the edit below you can make the board unbootable!

BeagleBone Black

On the BeagleBone Black, the HDMI port uses pins P8-27 through P8-46 so these channels (basically the bottom half of the right header) will not be usable for pixel data by default. If you need less than 28 channels total, you can just use pins that are not assigned to the HDMI port.

If you want to use the pins assigned to the HDMI port for pixel data, then you will need to disable the HDMI port by entering the command...

nano /boot/uEnv.txt

Find the lines that say...

##BeagleBone Black: HDMI (Audio/Video) disabled:
#dtb=am335x-boneblack-emmc-overlay.dtb

...and change them to say...

##BeagleBone Black: HDMI (Audio/Video) disabled:
dtb=am335x-boneblack-emmc-overlay.dtb

(delete the # at the beginning of the second line).

Then save the file by pressing Control-X and answering y, and then reboot by entering reboot.

When the board comes back up, the HDMI should be disabled and the pins available for LEDs.

Multi-Pin Channels

Some mappings, such as ws2801, use multiple pins to output each channel. In these cases, fewer than the full 48 channels are available. In the case of ws2801, each channel uses two pins, DATA on the first pin and CLOCK on the next. Only 24 channels of output are available and to reduce CPU usage, opc-server should be called with --strip-count 24 or lower.

Output Features

opc-server supports Fadecandy-inspired temporal dithering and interpolation to enhance the smoothness of the output data. By default, it will apply a luminance curve, interpolate and dither input data at the highest framerate possible with the given number of LEDs.

These options can be configured by command-line switches that are documented in the help output from opc-server -h.

To disable all signal enhancements, use opc-server -lut

Demo Modes

opc-server supports several demo modes that will drive the attached pixels autonomously. This can help greatly with testing.

The demo mode is set using the demoMode parameter and can have the following values...

demoMode behavior
none No demo running. Pixels will only update in response to incoming OPC packets
id Set the pixel to the strip index unless the pixel has the same index as the strip, then light it up grey with bit value: 1010 1010
fade Display a pleasing pattern of rotating color hues with a border that steps across the pixels every 12 seconds
black All pixels off
power All pixels on full white (based on current settings)- good for testing for maximum power requirements for current settings
redbeat All pixels pulse red for 1 second each minute. - good for indicating no OPC packets being received

The default demo-mode set in the supplied ws281x-config.json configuration file is fade.

Note that received OPC data will override any currently running demo-mode. The currently running demo-mode will resume display 5 seconds after the last OPC data is displayed.

Configuration

Config info is typically stored in /etc/ledscape-config.json.

Default config

The default config after installation is set up to drive WS281X strips connected to all of the 48 available output pins. Note that not all pins will work on BeagleBone Black unless you [disable the HDMI port](#HDMI Conflict).

A description of the file format and some example configurations are available in the configs/ subdirectory of this repo.

Directly editing the current config

You can edit the config file directly by typing...

nano /etc/ledscape-config.json

If the server is already running as a service, you'll need to enter the following command to get it to read the new config file...

sudo systemctl restart ledscape.service

Processing Examples

LEDscape provides versions of the FadeCandy processing examples modified to work better with LEDscape in the processing directory. Clone this repo on a computer and run these sketches, edited to point at your BBB hostname or ip address after starting opc-server or installing the system service.

Hardware Tips

Remember that the BBB outputs data at 3.3v. Depending on the specific LED strips, it is often possible to connect the DI on directly to one of the output pins on the BeagleBone, especially if the strips are high quality and the connecting wire is short. Many recommend also adding an impedance matching resistor to smooth out the signal.

If your strips require 5V on DI, you will need to use a level-shifter of some sort. Adafruit has a decent one which works well. For custom circuit boards we recommend the TI SN74LV245.

While there may be others, RGB123 makes an excellent 24/48 pin cape designed specifically for this version of LEDscape: 24 pin or 48 pin

Since this version of ledscape uses the GPIO pins, it is possible for other parts of the system to delay access to these pins at just the wrong moment and turn 0 bits into 1 bits as they are sent out to the LED strings. This can cause a visible flash on the LEDs. These flashes are typically rare, but can be noticeable especially when there is high system load.

It is possible to mitigate this issue by installing the devmemkm Loadable Kernel Module. If this module is available, ledscape will use it get higher priory access to the bus used for the GPIO pins.

To install devmemkm, follow the instructions here..

https://github.com/bigjosh/devmemkm

Once devmemkm is installed, restart ledscape and it will use devmemkm module to configure the PRU priority if it is available.

API

ledscape.h defines the API. The key components are:

ledscape_t * ledscape_init(unsigned num_pixels)
ledscape_frame_t * ledscape_frame(ledscape_t*, unsigned frame_num);
ledscape_draw(ledscape_t*, unsigned frame_num);
unsigned ledscape_wait(ledscape_t*)

You can double buffer like this:

const int num_pixels = 256;
ledscape_t * const leds = ledscape_init(num_pixels);

unsigned i = 0;
while (1)
{
	// Alternate frame buffers on each draw command
	const unsigned frame_num = i   % 2;
	ledscape_frame_t * const frame
		= ledscape_frame(leds, frame_num);

	render(frame);

	// wait for the previous frame to finish;
	ledscape_wait(leds);
	ledscape_draw(leds, frame_num);
}

ledscape_close(leds);

The 24-bit RGB data to be displayed is laid out with BRGA format, since that is how it will be translated during the clock out from the PRU. The frame buffer is stored as a "strip-major" array of pixels.

typedef struct {
	uint8_t b;
	uint8_t r;
	uint8_t g;
	uint8_t a;
} __attribute__((__packed__)) ledscape_pixel_t;

typedef struct {
	ledscape_pixel_t strip[32];
} __attribute__((__packed__)) ledscape_frame_t;

Low level API

If you want to poke at the PRU directly, there is a command structure shared in PRU DRAM that holds a pointer to the current frame buffer, the length in pixels, a command byte and a response byte. Once the PRU has cleared the command byte you are free to re-write the dma address or number of pixels.

typedef struct
{
	// in the DDR shared with the PRU
	const uintptr_t pixels_dma;

	// Length in pixels of the longest LED strip.
	unsigned num_pixels;

	// write 1 to start, 0xFF to abort. will be cleared when started
	volatile unsigned command;

	// will have a non-zero response written when done
	volatile unsigned response;
} __attribute__((__packed__)) ws281x_command_t;

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