In Year 9 of CFD Direct, we built on the success modular solvers and non-conformal coupling in OpenFOAM. We replaced liquid film functionality and improved dynamic mesh, including mesh-to-mesh mapping, decomposition and redistribution, to the point that OpenFOAM can simulate internal combustion engines including piston and value motion. We managed the OpenFOAM Foundation, releasing OpenFOAM v11, packaging OpenFOAM-dev and publishing websites and documentation. We provided training and cloud services to OpenFOAM users, and began creating a new course “Principles of CFD.”
CFD Direct manages and maintains OpenFOAM on behalf of the OpenFOAM Foundation which owns the OpenFOAM software which it distributes free and open source only. CFD Direct includes Chris Greenshields and Henry Weller who have been managing OpenFOAM since its first release in 2004. Management and maintenance is a considerable undertaking with 1 million lines of code and supporting infrastructure, including 4 websites, documentation etc. It requires a funded team of specialist software engineers with expertise in numerics, geometry and meshing, data processing, fluid dynamics and physical modelling. The articles below describe our recent management and maintenance activities, and analysis supporting a sustainable future for OpenFOAM.
CFD Direct Year 8: 2022-2023
In Year 8 of CFD Direct, we made some very significant developments to OpenFOAM, including non-conformal coupling, modular solvers and redesign of the dynamic mesh functionality. We managed the OpenFOAM Foundation, releasing OpenFOAM v10, packaging OpenFOAM-dev and publishing websites and documentation. We provided 63 days of OpenFOAM Training to users around the world, supported by the release of our book, “Notes on Computational Fluid Dynamics: General Principles”. We released Web CFD Direct From the Cloud (CFDDFC®), providing OpenFOAM which can be accessed from a remote desktop running in a web browser.
Effective OpenFOAM Maintenance
OpenFOAM is the leading free, open source software for computational fluid dynamics (CFD), distributed by The OpenFOAM Foundation. In 2014, OpenFOAM had accumulated significant “technical debt” due to a drive for new functionality at the expense of maintenance. Facing an unsustainable level of technical debt, CFD Direct was founded to manage and develop OpenFOAM back to a sustainable position. Code repair has targeted niche functionality that receives less testing. Redesign of larger, critical components of OpenFOAM has eliminated clusters of issues. By 2022, CFD Direct has recovered most of the technical debt, making OpenFOAM significantly more robust, usable and extensible.
CFD Direct Year 7: 2021-2022
In Year 7 of CFD Direct, our developments of OpenFOAM included a generalised load balancer for parallel running . We provided core maintenance, including standardisation of fluid properties, and repaired issues, e.g. to stablise multiphase simulations. We managed the OpenFOAM Foundation, releasing OpenFOAM v9, packaging OpenFOAM-dev and publishing websites and documentation. We produced our book , “Notes on Computational Fluid Dynamics: General Principles”, delivered 56 days of Live Virtual OpenFOAM Training, and provided cloud CFD with CFDDFC® to over 1000 subscribers.
CFD Direct Year 6: 2020-2021
In Year 6 of CFD Direct, our developments of OpenFOAM included new interface capturing methods and multicomponent transport models. We provided core maintenance, including redesign of fvOptions and transport modelling, and repaired issues, e.g. in meshing and conjugate heat transfer. We managed the OpenFOAM Foundation, releasing OpenFOAM v8, packaging OpenFOAM-dev and publishing websites and documentation. During the Covid restrictions, we delivered 67 days of Live Virtual OpenFOAM Training, and provided cloud CFD with CFDDFC® to over 700 subscribers.
CFD Direct Year 5: 2019-2020
In Year 5 of CFD Direct, we developed new functionality in OpenFOAM and maintained critical components of the code base. We managed the OpenFOAM Foundation: promoting sustainable development, releasing OpenFOAM v7, packaging OpenFOAM-dev and publishing websites and documentation. We delivered 60 days of OpenFOAM Training, and provided low-cost cloud CFD with CFD Direct From the Cloud™ to over 500 subscribers, including custom images to run 100s of automated production simulations.
Maintaining a CFD Capability
Your organisation has an expert in CFD with OpenFOAM. They deliver critical results to problems no one else can solve. They have worked there as long as you can remember. Then one day they announce they are leaving and years of experience and know-how walks out of the door. “That-person-left syndrome”, as we call it, is a failure in maintenance which CFD Direct can help with. We provide development, support, training and cloud services to limit the impact of that-person-left syndrome, building a sustainable CFD capability for our customers with OpenFOAM.
CFD Direct Year 4: 2018-2019
In Year 4 of CFD Direct, we developed new functionality in OpenFOAM and maintained critical components of the code base, reducing the number of unresolved issues by 17%. We managed the OpenFOAM Foundation: promoting sustainable development, releasing OpenFOAM v6, packaging OpenFOAM-dev and publishing websites and documentation. We contributed 1383 man-hours of unfunded work in-kind to OpenFOAM, including organising and presenting at the OpenFOAM Open Day. We delivered 60 days of OpenFOAM Training, and provided low-cost cloud CFD with CFD Direct From the Cloud™, running 1.3 million core-hrs.
OpenFOAM Sustainability 2018
OpenFOAM sustainability involves developing software that meets critical needs of users, through a balance of resources, technology, investment and institutional support. The critical needs are availability, usability, robustness and extensibility. The critical work required to meet those needs are publishing, repair and redesign. Employers rarely allocate time to individuals to contribute critical work, so it is generally left to “career maintainers” at CFD Direct. With limited funding, decisions about the critical work are made by those who fund and/or contribute the work, via The OpenFOAM Hub.
CFD Direct Year 3: 2017-2018
In Year 3 of CFD Direct, we developed new functionality in OpenFOAM and maintained critical components of the code base, reducing the number of unresolved issues by 45%. We managed the OpenFOAM Foundation: promoting sustainable development, releasing OpenFOAM v5, packaging OpenFOAM-dev and publishing websites and documentation. We delivered 60 days of OpenFOAM Training, introducing our new “hybrid” classroom-virtual courses to host participants in person and remotely. We launched the new Cloud CFD course to teach inexpensive, secure, efficient CFD with CFD Direct From the Cloud™.
Sustainable OpenFOAM Development
OpenFOAM is free, open source software for computational fluid dynamics (CFD). At the heart of OpenFOAM is a development kit (“SDK”), providing software and tools to build CFD applications, enabling users to customise their CFD, quickly and conveniently. CFD Direct includes OpenFOAM developers who maintain the SDK. We manage an environment for sustainable OpenFOAM development that involves: early public code release with rapid-turnaround user feedback; a network of developers, funding companies and users; and, co-ordinated code integration and maintenance.
CFD Direct Year 2: Development
During Year 2, CFD Direct made over 1000 code commits to the public development line of OpenFOAM, making us by far the largest contributor of code to OpenFOAM. We produced the major new version 4.0 release of OpenFOAM and the minor update version 4.1 release. We transformed OpenFOAM-dev into stable software of “always-releasable” quality and package it weekly for Ubuntu. Ubuntu packs can now be installed directly on Windows 10 and we also provide “containerized” versions, hosted on Docker Hub, accompanied by launch scripts for easy installation of OpenFOAM on Linux and macOS.
CFD Direct Year 2: Maintenance
In Year 2, CFD Direct handled almost 500 issues on the OpenFOAM issue tracking system. We upgraded the system and and analyzed metrics relating to timely resolution of issues which concluded that current unresolved issues relate to badly designed components of OpenFOAM that require significant code rewriting. To fund that repair work and ongoing maintenance, we ran a successful campaign to raise €100 k from companies that benefit from OpenFOAM. We carried out substantial maintenance to OpenFOAM websites, significant updates to documentation, and administration for the OpenFOAM Foundation.
OpenFOAM Maintenance
OpenFOAM is free, open source software in computational fluid dynamics for real-world engineering and scientific applications. CFD Direct is committed to maintain OpenFOAM, demonstrated by the thousands of code commits to OpenFOAM-dev, with support from contributors. Maintenance concerns the evolution of software in response to changes in user expectation and environment. We have introduced an agile strategy suitable to the feedback process of software evolution and have identified key areas of OpenFOAM that requiring significant redesign, e.g. AMI and particles.
Issues with OpenFOAM, Pt. 3
A breakdown of outstanding issues in OpenFOAM (2016-10-26) shows 90% of unresolved issues falling within only 7 categories. The two worst offenders account for almost half of all unresolved issues: 1) AMI, ACMI and cyclic interfaces; and, 2) heat transfer, including conjugate heat transfer (CHT). These categories, and “particles and tracking” and “sources/constraints” in particular, require significant refactoring and/or rewriting. Their current state of disrepair was caused by poor funding under a roadmap development strategy. Funding of agile development of OpenFOAM is now needed to support our aim to improve quality, with a target 50% reduction in unresolved issues in 2017.
Issues with OpenFOAM, Pt. 2
Agile development of OpenFOAM emerged following the public distribution of the development line in December 2014. It relies on user participation, which is encouraged by rewarding users for reporting issues with timely resolution. OpenFOAM was in poor health at version 2.3.0, with unresolved issues increasing rapidly and long resolution times. Following the move to agile development, unresolved issues are reduced and under control, with ~70% of issues resolved in 1 day and ~90% resolved in 1 week, taking OpenFOAM to a new level of quality and maturity (always releasable) by version 4.0.
Issues with OpenFOAM, Pt. 1
The OpenFOAM Issue Tracking system exists to enable users to report issues. An issue exists when OpenFOAM behaves in a manner that does not meet reasonable expectations, including in design and usability. OpenFOAM is mature, quality software, whose successful development demands that issues are resolved in a timely manner. Roadmap development obstructs issue resolution, resulting in unreliable software and inefficient development. Instead, free, open source software can exploit agile development with frequent code release, as the best strategy for CFD development. Users should adopt continuous upgrade to minimize cost and to benefit the agile development strategy.
Inside OpenFOAM 4.0
OpenFOAM version 4.0 is the latest major version of OpenFOAM, released on 28th June 2016. CFD Direct was by far the largest contributor to OpenFOAM 4.0, contributing the vast majority of new functionality including post-processing, numerous boundary conditions and physical models. Additionally, we contributed across all other aspects of software engineering that make OpenFOAM a mature, modern environment for CFD. This article provides the inside view of that work on the software engineering behind OpenFOAM 4.0, contributed largely during a 3 month period from April-July, 2016.
CFD Direct Year 1: OpenFOAM
During our first year, we made over 900 code commits to the to the public development line of OpenFOAM, making us by far the largest contributor of code to OpenFOAM. In 2015, we produced one major, one minor and one patch release of OpenFOAM. We carried out maintenance on OpenFOAM, reducing the number of outstanding issues by approximately 35%, involving over 500 commits to the bug fix line of OpenFOAM 3.0. We managed the OpenFOAM Foundation, established a free OpenFOAM documentation resource, and our posts on social media updated users about developments to OpenFOAM , which encouraged a strong community to support and contribute to OpenFOAM as free software.